考虑转子偏心不确定性的整车悬架系统动力学分析
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国家自然科学基金项目(U22A20246, 12072025)、河北省省级科技计划(246Z1904G)


The Dynamic Analysis of Vehicle Suspension Systems Considering Rotor Eccentricity Uncertainty
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    摘要:

    在电动汽车和混合动力汽车中,轮毂电机转子的偏心距对车辆悬架系统有显著影响,尤其是其引起的振动会传递到悬架系统,增加部件疲劳.本文研究了路面和电机激励下含有转子偏心区间参数的整车悬架系统非线性动力学,量化和预测了参数的区间不确定性对系统动力响应的影响.首先,建立了整车悬架系统的非线性动力学模型,将轮毂电机转子的偏心距作为区间参数.接着,发展了基于混沌多项式展开(PCE)的高效代理模型方法,显著提高了整车区间不确定性分析的效率.通过和蒙特卡洛模拟(MCS)的结果对比,发现在相同精度下,PCE方法的抽样数量和计算时间分别减少为MCS方法的1.6%和20%,验证了代理模型方法的准确性和高效性. 不确定性条件下频域分析的结果表明,系统在95%参数组合下满足设计安全阈值,为后续控制优化等提供理论基础.最后,基于输出响应的全局灵敏度分析,发现前后轮转子偏心之间的交互作用对输出响应的影响较大.

    Abstract:

    In electric and hybrid electric vehicles, the eccentricity of the hub motor rotor has a significant impact on the vehicle suspension system, as the resulting vibrations are transmitted to the suspension, increasing component fatigue. This study investigates the nonlinear dynamics of a vehicle suspension system with interval parameters for rotor eccentricity under road and motor excitations, quantifying and predicting the effects of interval uncertainties on the system's dynamic responses. A nonlinear dynamic model of the vehicle suspension system is established, with the rotor eccentricity modeled as an interval parameter. An efficient surrogate modeling approach based on polynomial chaos expansion (PCE) is developed to significantly improve the efficiency of interval uncertainty analysis. The accuracy and efficiency of the surrogate model is validated through comparisons with the results of Monte Carlo simulation (MCS). It is found that at the same accuracy level, the number of samples and computation time required by the PCE method are reduced to 1.6% and 20% of those by the MCS method, respectively. Frequency-domain analysis incorporating rotor eccentricity uncertainties demonstrates that the system complies with the design safety threshold across 95% of the sampled parameter space realizations. This finding establishes a theoretical foundation for subsequent control optimization and robustness validation efforts. Finally, a global sensitivity analysis of the output responses reveals that the interaction between the eccentricities of the front and rear rotors has a significant impact on the system's dynamic behavior.

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高欣然,靳艳飞,李韶华,孟经伟.考虑转子偏心不确定性的整车悬架系统动力学分析[J].动力学与控制学报,2025,23(7):54~64; Gao Xinran, Jin Yanfei, Li Shaohua, Meng Jingwei. The Dynamic Analysis of Vehicle Suspension Systems Considering Rotor Eccentricity Uncertainty[J]. Journal of Dynamics and Control,2025,23(7):54-64.

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  • 收稿日期:2025-05-09
  • 最后修改日期:2025-06-11
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  • 在线发布日期: 2025-07-28
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