基于内置式变磁阻发电机的双列圆锥滚子轴承转动能量采集器
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国家自然科学基金资助项目(12272199,12102011),全国重点实验室课题(SKLMTZZKT2024R06)


A Rotational Energy Harvester for Double-Row Tapered Roller Bearings Based on Built-in Variable Reluctance Generator
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    摘要:

    传统铁路轴箱轴承(双列圆锥滚子轴承)监测系统存在布线复杂、维护成本高及灵活性不足等问题,限制了其在工业设备智能化管理中的应用.因此提出了一种基于内置式变磁阻发电机(variable reluctance generator, VRG)的双列圆锥滚子轴承转用变磁阻能量采集器(variable reluctance energy harvester, VREH),旨在通过能量采集技术为轴承监测系统中的传感器和无线发射模块提供持续的电能支持,助力轴承的智能化设计.该VREH利用轴承运转过程中产生的机械能,通过变磁阻效应将其转化为电能,为无线发射模块供电,并通过无线发射模块将信号传输到移动PC端,实现信号的无线传输.通过理论和仿真分析验证了VRG的发电原理,并测试和分析了关键设计参数(包括线圈匝数、线圈-齿形金属环间距、铁芯材料等)对VREH性能的影响.无线发射实验结果表明,该VREH能够在铁路轴箱轴承中稳定工作,实现了高效的能量采集,为无线发射系统提供持续的电能支持.

    Abstract:

    Traditional monitoring systems for railway axle box bearings face issues such as complex wiring, high maintenance costs, and limited flexibility, which hinder their application in the intelligent management of industrial equipment. Therefore, a variable reluctance energy harvester (VREH) based on a built-in variable reluctance generator (VRG) for double-row tapered roller bearings is proposed, aiming to provide continuous power support for sensors and wireless transmission modules in bearing monitoring systems, thereby facilitating the intelligent design of bearings. The VREH converts mechanical energy generated during bearing operation into electrical energy through the variable reluctance effect, powering the wireless transmission module. The wireless transmission module then sends signals to a mobile PC, enabling wireless signal transmission. The power generation principle of the VRG was validated through theoretical and simulation analysis. Key design parameters, including the number of coil turns, the distance between the coil and the toothed metal ring, and the core material, were tested and analyzed for their impact on the self-powering performance of the VRG. Wireless transmission experiments demonstrated that the VREH can operate stably in the railway axle box bearings, achieving efficient energy harvesting, providing continuous power support for the wireless transmission system.

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郑晨,代其义,王松,马腾浩,高帅,韩勤锴.基于内置式变磁阻发电机的双列圆锥滚子轴承转动能量采集器[J].动力学与控制学报,2025,23(7):45~53; Zheng Chen, Dai Qiyi, Wang Song, Ma Tenghao, Gao Shuai, Han Qinkai. A Rotational Energy Harvester for Double-Row Tapered Roller Bearings Based on Built-in Variable Reluctance Generator[J]. Journal of Dynamics and Control,2025,23(7):45-53.

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  • 收稿日期:2025-03-10
  • 最后修改日期:2025-03-31
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  • 在线发布日期: 2025-07-28
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