基于阻抗法的多螺栓连接预紧扭矩检测试验研究
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国家自然科学基金委和中国工程物理研究院联合基金(U1530139),国家级大学生创新训练项目(201610699104)


Experimental study on multi-bolt connection pre-tightening torque testing based on impedance method
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    摘要:

    目前小卫星快速响应要求不断提高,然而小卫星包含大量的螺栓连接部件,在小卫星装配完成后对其螺栓预紧扭矩进行快速检测,对于提高小卫星快速响应具有重要意义.为实现螺栓预紧扭矩快速检测,本文研究了基于机电阻抗法的两螺栓搭接梁中螺栓预紧扭矩检测方法.由于螺栓松动导致结构机械阻抗发生变化,通过机电耦合效应,会使贴于结构表面的压电陶瓷的电阻抗发生变化.根据上述原理,将压电陶瓷纤维复合材料MFC贴于搭接梁表面,利用阻抗分析仪测量MFC的阻抗实部的谱曲线,以此找到阻抗实部随扭矩变化而变化的敏感频段,在此频段内,通过比对松动后阻抗实部的均方根偏差与标准扭矩下的阻抗实部均方根偏差,判断螺栓松动状况.实验结果显示,随着搭接梁两个螺栓的松动甚至脱落,阻抗实部的谱曲线上的峰值大小和峰值频率会发生明显变化,对应的均方根偏差也逐渐增大.建立了包含标准状态下阻抗实部数值和已知工况的RMSD的数据库,通过对比未知工况的RMSD,来判断螺栓松动状况,并用实验验证了该方法.因此,采用MFC作为压电敏感元件的机电阻抗法,能够有效地检测搭接梁两螺栓连接是否松动.

    Abstract:

    Small satellites have much higher requirement of rapid response, but they contain a large number of bolted connections. Fast detection of bolt tightening torque after completing assembly is of great significance to improve the fast response of small satellites. In order to detect the bolt preload torque in the multibolt connection structures, the electromechanical impedance method is used to study how to detect the bolt pre-tightening torque in the twobolt lap joint. The loosening of bolts leads to structural mechanical impedance changes. The electrical impedance of the macrofiber composite (MFC) on the surface of structure changes due to the electromechanical coupling effect. According to the above principle, the MFC was pasted on the surface of the lap beam. When the torque on the bolt is reduced, the`impedance curve of the MFC is measured by the impedance analyzer to search the sensitive frequency range. In the above sensitive range, the root mean square deviation (RMSD) of the real part of the impedance was calculated when the bolt is loose and in the healthy state. The experimental results show that the peak and its frequency of the real part of the impedance curve changes obviously with the loosening of the two bolts, and the RMSD gradually increases. A database containing the RMSD of the real number of the impedance and the known operating conditions is established by comparing the unknown conditions of the RMSD so as to determine the bolt loosening situation, and this method is also verified by experiments. Therefore, the electromechanical impedance method, which uses MFC as piezoelectric sensors, can successfully detect whether the two bolts of the lap joint are loose or not.

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引用本文

任凯,张子涵,杜飞,吴冠男,徐超.基于阻抗法的多螺栓连接预紧扭矩检测试验研究[J].动力学与控制学报,2018,16(5):467~472; Ren Kai, Zhang Zihan, Du Fei, Wu Guannan, Xu Chao. Experimental study on multi-bolt connection pre-tightening torque testing based on impedance method[J]. Journal of Dynamics and Control,2018,16(5):467-472.

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  • 收稿日期:2017-07-05
  • 最后修改日期:2017-08-08
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  • 在线发布日期: 2018-06-29
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